We engage in the following responsible care ("RC") in good faith to comply with Environmental Security Policy.
- Maintaining and improving a safe workplace
- We will endeavor to maintain and improve a safe workplace by ensuring the attainment of behavior goals and compliance matters that we have established in order to put "Safety Guidelines: Protecting ourselves and our colleagues" into practice.
- Maintaining and improving safe and stable operations
- We are constantly aware of sources of danger, eliminate any risk, maintain safe and stable operations, as well as striving for further improvement and aiming for no accidents and no incidents, to thereby strive to ensure the safety, comfort and health of the local community and all employees and executives.
- Contributing to society and environmental conservation
- We strive to realize a sustainable society and environment through corporate activities, gather updated safety information regarding the chemical substances and products to be handled, and provide customers, distribution-related parties and All Executives and Employees with appropriate information, thereby striving to reduce the security, safety and environmental burdens in the entire process from product development through to the disposal thereof.
(View details) - Contributing to the local community
- Through dialogue and communication activities with the local community regarding security, safety, environmental conservation and health, we cooperate with the local community and thereby contribute to its development.
Product Safety
Basic policy for each plant
Yokkaichi Plant
Chiba Plant
Responsible Care Report
Environmental data
Industrial Security Initiatives
Action plan for industrial safety
The status of KH Neochem's initiatives regarding the FY2023 "Action Plan for Industrial Safety" put together by the Japan Petrochemical Industry Association is described as follows.
Corporate management's commitment to industrial safety
- Basic philosophy and basic guidelines relating to security and safety
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Based on the Compliance Code, KH Neochem believes that the thorough implementation of security, safety, and environmental conservation in business activities is essential for the sustainable enhancement of corporate value and the fulfillment of social responsibilities. The company has therefore established an Environmental Security Policy and is working to ensure security, safety, and environmental conservation.
In order to comply with this Policy, KH Neochem will engage in the following Responsible Care ("RC") programs in good faith.- Maintaining and improving a safe workplace
- Maintaining and improving safe and stable operations
- Contributing to society and environmental conservation
- Contributing to the local community
- Allocation of resources to industrial safety
- Human resources: We are acting to rehire employees who have resigned on reaching the mandatory retirement age and having them pass on their technology to younger employees. We are actively hiring human resources with a focus on our concept for future personnel.
Maintenance and equipment investment: We take into consideration the aging of equipment and are systematically working to prevent deterioration and damage caused by external surfaces. And we are working on activities to improve equipment reliability and have created an equipment management ledger to comprehensively manage equipment, making it possible to visualize the risk of damage for each part, and to make appropriate repairs and equipment investments based on the risk assessment results.
In addition to the above, we are working on stabilizing plant operations using advanced plant control systems, and are also considering introducing a predictive diagnostic system that can detect abnormalities early.
Setting industrial safety targets
The numerical targets for the priority measures for FY2024 are as follows.
- Environmental conservation: zero environmental accidents
- Safety and disaster prevention: zero magor safety-related accidents*1, and six or fewer sagety-related accidents (below the average for the last five years)
- Occupational safety and health: zero magor work-related accidents*2, and ten or fewer work-related accidents (below the average for the last five years)
Formulation of implementation plans for industrial safety measures
- Risk assessment (RA)
- We actively perform risk assessments: at the time of work, by identifying hazards that can be anticipated to result in work-related accidents and taking corrective actions; for routine operations, at the time of starting up a new process, by identifying hazards in the scope of potential risks inherent in a plant and problems in operation; for non-routine operations, at the time of emergencies and plant start-up. In addition, we are actively engaged in risk prediction activities to reduce risks by identifying risks from the "hiyari hatto," close call recognition, and "kigakari memo," memos on matters of concern, which we use to record close calls and other matters of concern noticed during work that could lead to a work-related accident.
- Education and training for human resource development
- We identify the potential impact of deviations from the plant operating procedures as well as the potential risks in the plant, and make use of these findings for technical training for young employees.
We are conducting technical training to develop understanding of basic technology, carrying on education using educational materials and equipment, and conducting training for emergency scenarios as well as emergency reporting drills.
In addition, we provide VR education to ensure thorough understanding of fall risks and thorough countermeasures.
The Education Center has created a common education system for both factories and provides education on basic technical knowledge (chemical basics, manufacturing equipment, separation processes, reaction processes, etc.) that is lacking in OJT. - Active use of accident information
- For accidents that occur within the company, as well as for other risk situations, we survey and investigate the causes, discuss whether there are any problems with the corrective measures taken, and share the information within the company. In addition, for accidents that occur at other companies, accident information that can be considered to have similarities with our facilities is subjected to accident case studies. In this way we make every effort to heighten the safety awareness of our employees, taking action to prevent the occurrence of similar problems.
- Organizational management
- At our production sites, in principle, technical review meetings are held monthly, and close communication is maintained with the head office.
At our production sites, liaison conferences of our three main business groups are held as necessary, and steps are taken for coordination and communication between all of the groups. - Equipment maintenance and measures against deterioration
- For equipment maintenance, we are working to establish the selection of and the timing of construction based on risk assessment to conduct maintenance operations efficiently. And we are considering the use of drone cameras to conduct visual inspections of high places.
Additionally, as mentioned above, we are working on activities to improve equipment reliability and have created an equipment management ledger to comprehensively manage equipment, making the risk of damage for each part visible. - Voluntary earthquake-resistance diagnosis of existing piping systems in high pressure gas facilities
- In our capacity as high pressure gas accreditation inspectors, we assign priorities and carry out earthquake-resistance diagnosis of existing piping systems, though only at critical Category Ⅲ facilities.
- Adoption of new techniques and technology to enhance safety
- We are incorporating advanced control programs in our operations management and taking steps to achieve further stability of our plants.
We are also working to introduce a predictive diagnosis system for early detection of defects.When introducing new technologies, in-house education is provided by the supervising department.In addition, training is provided to all operators in the manufacturing section where the plant advanced control system has been introduced. In addition, we have introduced a operating support system that automatically displays guidelines to support the operator's driving operations. - Implementation of safety management that also includes cooperating companies
- We are conducting education and training for construction site supervisors, construction workers, transportation operations managers, transport crew members, and other such personnel.
We have established safety cooperation councils in order to realize smooth operations and the improvement of safety in the construction work done in our production sites and work related to physical distribution.
Our cooperating companies also participate actively in risk prediction activities by means of "hiyari hatto," close call recognition, and "kigakari memo," memos on matters of concern.
The status of the implementation of safety measures between the ordering party and the main contractor was checked at the site before the start of the work, and if there is a shortage, the installation of equipment for carrying out the work more safely was added to the regulations and revised.The aforementioned additional information was disseminated to KH Neochem Safety Cooperative Committee.In addition, we again disseminated this information in the construction site supervisor certification seminar.
Surveys and evaluations of the achievement status of priority measures for the fiscal year, and the implementation status of measures
Following the review of organizational design and business execution structure effective March 16, 2024, the Environmental Safety Officer, who holds all responsibility and authority as the highest authority in the execution of business related to the environment and safety, will become the chairman of the Environmental and Safety Committee and convene and manage the committee. The Environmental and Safety Committee reports on the progress of key measures for the fiscal year, discusses improvements to be made to those that have not been achieved, and discusses the formulation of key measures for the next fiscal year. Any matters discussed by the Environmental and Safety Committee that require approval are resolved at the Management Meeting or the Board of Directors in accordance with the Approval Regulations.
Based on the results of the review,in fiscal 2024, we strengthened our efforts to obtain new high-pressure gas certification and properly manage industrial waste.
Measures to promote autonomous safety activities (Cultivation of safety culture)
We give points for improvement proposals from employees, and awards to the top groups with high per-person scores. We also give awards to the production sites that have established and maintained an excellent safety management system and achieved no disasters and no accidents during the required time.
Making use of knowledge from outside the company
Our production site underwent a safety evaluation by a third-party organization (Safety Improvement Center)
Risk communication with regions, communities, and so on
We participate in the Chiba district and Yokkaichi district RC regional dialogue that is held every two years.
Every year, we hold voluntary cleanup activities of roads around our plants.
We recruit volunteers from all of our facilities to conduct company-wide social contribution activities related to our business in the local communities of both plants.
Measures to help prevent industrial accidents caused by natural disasters such as earthquakes and tsunami
At the Yokkaichi Plant, we have revised relevant documents in preparation for the occurrence of a Nankai Trough earthquake and have improved our response in the event of a tsunami.
At the Chiba Plant, joint site earthquake tsunami evacuation drills are conducted.